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An Overview of Chemical Process Diagrams Part 3: Piping & Instrumentation Diagrams

This resource is part of a series covering Chemical Process Diagrams:

What Is A Piping & Instrumentation Diagram?

Piping & Instrumentation Diagram (P&ID) (figure 1) is the main design, modification and maintenance reference, and is that it contains all the details of the PFD so when needing to draw a P&ID having the PFD ready will make the job a lot easier to add the extra details for the P&ID, such as control strategies, piping and instrumentation.

Figure 1: P&ID of anti surge controls of a centrifugal compressor (Teijgeler , 2018)

P&ID Requirements

 All P&ID drawings have a number of requirements that must be meet and there are other things that shouldn’t be included (table 1) (The Engineering toolbox, 2020).

Required Not Required
Instrumentation and designations Equipment rating or capacities
Mechanical equipment with names and numbers Instrument root valves
All valves and their identifications Control relays
Process piping, sizes and identification Manual switches and indicating lights
Miscellaneous – vents, drains, special fittings, sampling lines, reducers and increasers Primary instrument tubing and valves
Permanent start-up and flush lines Pressure temperature and flow data
Flow directions Elbows and similar standard fittings
Interconnections references Extensive explanatory notes
Control inputs and outputs, interlocks
Interfaces for class changes
Seismic category
Quality level
Annunciation inputs
Computer control system input
Vendor and contractor interfaces
Identification of components and subsystems delivered by others
Intended physical sequence of the equipment

Table 1: P&ID requirements

P&ID’s are very useful for a number of things such as; for training works to demonstrate the process in detail and help keep track of connections between equipment and instruments, for safety and maintenance as the P&ID can be studied for the different process steps and can be used to identify any causes of mistakes or issues, the P&ID is also good at cost estimations as it contains all the specifications required.

P&ID Drawing Conventions: Instrumentation

When drawing a P&ID, the computer software’s will have ready to use symbols of the process equipment, piping and instrumentation, which makes it a lot easier than having to draw everything out and the best method to learn P&ID’s is to become familiar with the symbols. Pining and connection symbols are vital for P&ID’s, as they show the positions of piping and connections and the types of signal that are being used (electrical, pneumatic, data etc.) (figure 2).

Figure 2: Piping and connection symbols (Kimray, 2020)

Instrumentation (figure 3) is shown in a circular symbol with a tag number (identifies function and type of device) that contains a mixture of letters and number to indicate the measured variable such as flow or temperature, the function of the device such as an indicator or controller the number of the device such as 001 or 002 (figure 4).

Figure 3: P&ID instrumentation legend (Kimray, 2020)

Figure 4: Instrumentation tag number example (Kimray, 2020)

For instrumentation the location of the line (figure 5) indicates where the physical location of the instrument is with a no-line showing the equipment is mounted in the field (can be seen), the solid line means that the instrument is in the control room and a dotted line shows the instrument is mounted out of eyesight

 

Figure 5: Instrumentation location symbols (Kimray, 2020)

P&ID Drawing Conventions: Control Valves

Control valves (figure 6) are used to control fluid flow, by changing the flow that will be determined by the controller, which can be manually set or automatically set with safety limits imposed so the controller alters the flow without human contact. Control valves consequentially will have a bearing on other conditions such as pressure, temperature and fluid levels as it controls the flow and will have an effect on other conditions.

 

Figure 6: Most common control valve symbols (Kimray, 2020)

P&ID Drawing Conventions: Equipment Symbols

Lastly, equipment symbols (figure 7) such as pumps, tanks, heat exchangers, compressors, reactors and others, will be the basis of the P&ID as all connections, piping and instrumentation will be coming off them and the control strategies will be based keeping the equipment running at the optimum working conditions to be able to produce the maximum amount of product, which will generate more money.

 

Figure 7: P&ID process equipment symbols (Instrumentation forum, 2018)

Reference

Instrumentation Forum. (2018, June 1). Piping & Instrumentation Diagram. Retrieved from Instrumentation Forum: https://instrumentationforum.com/t/piping-instrumentation-diagram/5007

Kimray. (2020, February 13). How to Read Oil and Gas P&ID Symbols. Retrieved from Kimray: https://blog.kimray.com/how-to-read-oil-and-gas-pid-symbols/

Teijgeler. (2018, June 26). Mapping of a P&ID. Retrieved from Teijgeler: https://15926.org/topics/mapping-pid/index.htm

The Engineering toolbox. (2020). P&ID – Piping and Instrumentation Diagram. Retrieved from The Engineering toolbox: https://www.engineeringtoolbox.com/p-id-piping-instrumentation-diagram-d_466.html

What do you think?

Written by Jennifer Fuentes

Comments

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  1. That first drawing is a PFD, not a P&ID. You’re missing:

    – Line sizes
    – Line materials
    – Pipe Schedule, or Rating
    – Valve sizes
    – Valve failure action (Fail Open/Closed/Last)
    – Equipment sizes and ratings

    The list goes on… A P&ID should be a very detailed description of what’s in your process, and be supportive of a HAZOP or PHA. That drawing you have up there is not sufficient in the least.

    • Hey,

      Great spot, you are correct. Figure 1 was more of a ellaborated PFD rather than a P&ID. We have ammended this error and hope that the new Figure 1 P&ID is a sufficient example. Please let us know what you think?

      Thanks

      Harris Khan

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